How Smart Cities Save Millions on Aging Water Systems
May 30, 2025
Aging water infrastructure is a global crisis. The American Society of Civil Engineers gives U.S. drinking water systems a C- grade. Leaky pipes waste 2.1 trillion gallons annually — enough to flood New York City 70 feet deep. And with 50% of pipes worldwide over 50 years old, municipalities face impossible choices: Raise taxes for replacements? Or risk disasters?
Enter Polyurea Grout: The Invisible Fix for Failing Pipes
Instead of excavating streets (cost: $1M/mile), engineers now rehab pipes from inside using polyurea:
Robotic Injection: Tiny cameras locate cracks; nozzles spray polyurea.
Instant Lining: Forms a seamless, jointless tube within the host pipe.
Zero Disruption: No road closures, no angry citizens.
Why Mayors & Engineers Sleep Better
Cost: 60% cheaper than pipe replacement.
Lifespan: Adds 50+ years to crumbling pipes.
Public Health: Prevents sewage backups into drinking water (no more Flint-style crises).
Proof That Works:
Los Angeles saved $380M by rehabilitating 14 miles of 1940s-era sewer lines with polyurea grout instead of excavation. The project finished 18 months ahead of schedule — avoiding 3,000+ traffic jams.
"Polyurea turns ‘impossible’ infrastructure nightmares into weekend projects."
— Carlos Rivera, Director of Public Works (Houston, TX)
The Future Is Here:
Stop digging. Start injecting.